- for outside surfacing PP-6-01 ·
PP-6-02 ·
PP-6-03 ·
PP-6-03M ·
PP-6-04 ·
PP-7 ·
PP-7-01 ·
PP-7-02 ·
PP-8 ·
PP-9S
- for inside surfacing PP-12 ·
PP-12-01 ·
PP-14 ·
PP-15
- for special purpose
PP-9L ·
PP-21 ·
PP-21-01 ·
PP-25
PP-6-03M |
Universal
PTA torch for outside and
inside surfacing with two powder feeding systems |
|
PP-6-03M PTA torch is designed for outside and inside PTA surfacing of different parts with two powder feeding systems.
It is possible to deposit Fe-, Ni- and Co-based alloys on working faces to protect them against wear, corrosion etc.
PP-6-03M PTA torch has two powder feeding systems – annular inner distributed powder feeding system and 2-ports feeding system. They work as independently as together
One of systems provides uniformly distributed annular powder feeding by means of plasma nozzle slots.
Another system provides the powder feeding through 2 opposite ports in the focusing nozzle.
Owing to this it is possible to surface the coarse high-melting powders using annular inner distribution
system and thin low-melting powders using 2-ports system. Using 2-ports feeding system in order to decrease
the powder losses and to improve the bead formation the additional stabilizing gas flow in the PTA torch is used.
This stabilizing gas flow increases the stability of arc burning and provides more favourable trajectories of the powder in the arc.
The PTA torch allows to feed at the same time two types of powder from two powder feeders, which melted in a welding pool will provide the receipt of a new type of alloy.
Very effectively to use this PTA torch for hardfacing the composite alloys using separate feeding of the hardening and matrix materials.
It consists of two parts - PTA torch and
holder with horizontal arrangement of communications.
The PTA torch is attached to the holder by supply
tubes and fixed by four screws. This original attachment
unit permits to connect or disconnect the PTA torch
for service very quickly and take aside from the hot
surfacing zone all its service lines.
Pure argon (99,995% Ar) is used as a working gas.
The PTA torch complete set includes two plasma nozzles 4,0 and 5,0 mm and focusing nozzle 8,0 mm.
Necessary combination of nozzles is selected according to required power and concentration
of plasma arc (see Table I.).
|
I. Recommended combination of nozzles
Outlet
size: plasma/focusing nozzle, mm/mm |
Main working parameters |
Powder
particle size, mkm |
Transferred
arc current, A |
Gas
flow rate, L/min |
plasma |
transport |
shielding |
inner system |
2-ports system |
inner system |
2-ports system |
4 / 8 |
80 - 200 |
2,0 |
4,0 |
4,0 |
8,0 |
100 - 200 |
53 - 150 |
5 / 8 |
100 - 300 |
2,5 |
4,0 |
4,0 |
10,0 |
100 - 200 |
53 - 150 |
II. Technical data of PP-6-03M PTA torch
Current of pilot arc,
A |
30 - 50 |
Current
of transferred arc, A |
30 - 300 |
Current |
direct |
Polarity |
direct |
Additive powder deposition
rate, kg/h |
0,5 - 8,0 |
Powder feeding system |
internal and external |
Powder particle size, mkm: |
|
annular inner distributed powder feeding system
|
100 - 200 |
2-ports feeding system
|
53 - 150 |
Powder losses, % |
<
5 |
Total gas flow rate (argon),
l/min |
16 - 19 |
Cooling water flow rate,
l/min |
>
4 |
Diameter x height, mm |
58 õ 206 |
Weight without holder(with holder), kg |
1,8 (3,3) |
Inside diameter to be surfaced, mm |
> 160 |
Inner length to be surfaced with standard holder, mm |
< 400 |
III. PP-6-03M PTA Torch
schematic view |
|
Example of application |
|
|
- for outside surfacing PP-6-01 ·
PP-6-02 ·
PP-6-03 ·
PP-6-03M ·
PP-6-04 ·
PP-7 ·
PP-7-01 ·
PP-7-02 ·
PP-8 ·
PP-9S
- for inside surfacing PP-12 ·
PP-12-01 ·
PP-14 ·
PP-15
- for special purpose
PP-9L ·
PP-21 ·
PP-21-01 ·
PP-25
|